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Designed specifically for high-capacity industrial bakeries, the EverSmart Biscuit On-Edge Flow Packaging Line automates the transition of flat, plain round biscuits or crackers from bulk conveyor belts into neat vertical (on-edge) slug stacks, followed by high-speed horizontal pillow wrapping.
By eliminating manual sorting and implementing gentle, low-friction mechanical grouping, this turnkey system maximizes line efficiency, ensures hermetic seal integrity, and drastically reduces product crumb breakage.
1. Multi-Lane High-Speed Distribution: Engineered with precision lanes and optical sensors to ensure a smooth, continuous flow of plain biscuits from the cooling conveyor without jamming.
2. Gentle Rotary On-Edge Grouping Mechanism: Utilizes specialized star-wheels and synchronized rotary pushers to transition flat-lying biscuits into stable vertical columns, protecting crisp edges from chipping or cracking.
3. Intelligent HMI & Servo Control: Powered by a user-friendly touch screen control system, allowing plant operators to easily adjust stack counts (e.g., 6, 8, 10 pieces per pack) and packaging speeds in real-time.
4. Hermetic Horizontal Flow Wrapping: Seamlessly links with high-speed pillow wrappers to ensure tight, professional film sealing, extending shelf life and ensuring moisture-proof retail packaging.
| Specification Item | Standard Industrial Parameter |
| Applicable Products | Plain biscuits, round cookies, crackers, shortbread |
| Packaging Style | Vertical On-Edge Slug Pack (Flow Wrapped) |
| Lane Configuration | Multi-Lane / 2-Lane High-Speed Architecture |
| Control System | Siemens / Omron PLC with Touch Screen HMI |
| Drive System | High-Precision Servo Motors & Pneumatic Components |
| Material Construction | Food-grade SUS304 Stainless Steel |
Minimized Breakage Rates: Specialized polymer-coated guide rails and gentle transfer mechanisms keep scrap and crumb rates below 0.3% for fragile baked goods.
Turnkey Line Integration: Easily integrates with upstream cooling conveyors and downstream cartoning systems.
Maximized OEE: Built for 24/7 heavy-duty industrial operation with quick-format changeover capabilities.
Contact our engineering consultants for a tailored layout design, capacity analysis, and direct factory pricing.
📞 WhatsApp / Direct Chat: +86-13794619343 (Instant technical consultation)
📧 Email Inquiry: [email protected]
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